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A Word about Speed.

High speed machining demands a high level of responsiveness from the machine's motion system and axis motors, as well as from the beam delivery system.

When machining the prifile below for example, the acceleration of the machine tool in the linear axis may have more effect on production efficiency than the machines' nominal feed rates.

The illustration compares machining of the same profile using motion systems capable of 1 G and 0.5 G acceleration. Here, doubling the acceleration cuts the cycle time in half.

The diagrams show where the slower-accelerating machine loses time. The red circles mark all of the tool's changes in direction. Blue and green circles mark the points where the machine must begin decelerating and accerlating. The extent by which the circles fail to overlap indicates how much of the machine's travels are spent at less than the optimal feed rate.

Swiss Tec Micro Maschining Systems are equipped with linear guides and motors only to ensure high feed rate and acceleration, little wear and high accuracy of movement.

Another important factor with high speed machining is the power with which the laser beam is cutting away on the material surface. A swift movement on a long, straight line requires more energy that a slower movement in a complex curve.

Here, regulating laser energy according to the actual speed of movement reduces kerf width variance and potential damage at the cutting edge (heat affected zone) of the work piece.

Swiss Tec has developed a feature which regulates the power of the laser beam according to the motion and speed of the laser cutting head. With this feature, variable kerf width and potential damage at the cutting edge (heat affected zone) is greatly reduced.


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